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D200Z

Superior surface quality and accuracy in 5 axes

Superior surface quality and accuracy in 5 axes
Makino machines are renowned for their rigidity, stability and precision. The D200Z is no exception with its thick bed, 3-point support and low centre of gravity column. The Z-shaped configuration of the B axis enables a minimum effect of the weight of the workpiece independently on the angle of position. Moreover, high rigidity is ensured through an optimised stroke and minimised force loop. In combination with sophisticated thermal control to ensure effective heat removal, the machine’s rigid structure makes the high degree of machining accuracy possible.

The intelligent GI-Smoothing function, a standard function with Makino’s latest Professional 6 controller, optimises the path when CAM tolerances are too rough for simultaneous 5-axis cutting and thus eliminates the undesired marks at the surfaces to be machined, achieving so far unknown and excellent surface quality.
 

Increased productivity

Increasing accuracy and surface quality has been achieved without compromising on speed and productivity. The D200Z delivers rapid feed and cutting rates – X, Y, Z: 60,000 mm/min and accelerations of 1.5 g on the X- and Y axes and 2.0 g on the Z-axis. Further, a zero-point clamping system is integrated into the table to reduce set-up times, enabling  an overall lead time reduction.
 

Increased accuracy

The updated D200Z  design has been changed to further increased its accuracy. The new levels of precision makes this machine the perfect machine to run automated processes, as it can be relied with the most challenging operations..

Collision Safe Guard – real-time collision prevention system

All the enhanced productivity comes with state-of-the-art safety measures, thanks to Collision Safe Guard, a most advanced real-time collision prevention system that is particularly important and effective in 5-axis applications. Statistically speaking, the most frequent cause of spindle damage is a collision. The main contributing factors are human mistakes in operating, setting, editing, tooling and clamping – all errors that occur on the machine itself. The collision safeguard takes real machining conditions into consideration to prevent collisions.
 

Ultra-Compact layout

The machine provides X, Y and Z axis travels of 350 x 300 x 250 mm and can hold workpieces up to 300 mm diameter, 200 mm height and 75 kg weight. And all of this in an ultra-compact footprint of 1,500 x 2,200 mm.

Designed for unmanned operation

Designed for unmanned operation
The D200Z is ready for both pallet and part handling with the robot shutter door easing the path to automation. Intelligent automation solutions from Makino including complex systems with 6-Axis robots as well as standard automation systems available in the market can be easily integrated with the machine.

Best in terms of scalability

Best in terms of scalability
The D200Z has been built keeping productivity and profitability in mind. The machine offers the best solution in terms of scalability to cater to the varying demands of production, allowing the machine to grow with the business. In addition to the standard ATC 20, ATC 40 and matrix magazine of 100 or 300 tools are also available for retrofit. Both the standard ATC20 and the double-capacity ATC40 can be accessed  from the front and conveniently fit inside the same splashguard, keeping the machine ultra-compact.
 

Specifications

Axes
B Axis Tilt - 180° (0 to +180)
C Axis Rotary - 360°
Spindle
Spindle RPM 30,000 - HSK-E50 (Standard)
Feedrate
Rapid Traverse 60 m / min
Cutting Feedrate 60 m / min
Table
Maximum Workpiece Size 300 mm diameter x 210 mm high (conditional)
Maximum Payload 75 kg
Automatic tool changer
ATC Capacity 20 + 1
Chip to Chip 3.9 sec
Maximum Tool Diameter 50 mm / 80 mm (ALL / ADJ)
Maximum Tool Weight 3 kg
Optional ATC Capacity: Yes